JOB SUMMARY:
MAIN CHALLENGES:
• Increase the availability and the productivity of the equipment’s by introducing a new methodology in doing the maintenance safely, proactively and with quality and minimizing the down time.
• Monitor the equipment’s performance by following up all the reports which is displaying the performance and predicting any issues / challenges may happen in the future.
MAIN RESPONSIBILITIES:
• To create Inspection and Preventive Maintenance Plan for the Refractory Activities;
• To support / elaborate Scope of Work for specialized execution activities during the Cold Shutdown – 3rd Contracts;
• To elaborate Scope of Work for refractory material acquisition;
• To conduct Failure Analysis specifically for refractory;
• To define refractory activities during the Shutdowns;
• To improve the lifecycle for refractories;
• To ensure the correct discharge of refractory waste;
• To define the standards for refractory execution activities considering Health and Safety guides;
• Work as per company’s Mission, Vision and Values and maintain company's code of ethics and conduct.
• Perform maintenance activities with comply to all three dimensions of company's system.
• Perform any tasks following under company’s HSE guidelines and IMS policy.
• Perform and keep up to date all the daily report/ check list.
• Participate in the refractory budget preparation of the area and maintain the cost efficiency.
• Elaborate and evaluate indexes for management, looking at a higher reliability and lower cost.
• Mentor and analysis the area KPI and suggest the best solutions.
• Maintain the corporate assets in good state of conservation, aiming at a low-cost operation and prioritizing environment, health and safety.
• Prepare Contract SOW to perform a maintenance service and evaluate the technical proposals.
• Prepare and review JSA & SOP for the activities related to the department.
• Controlling / Managing the contracts as per the guidelines & procedures of contract department.
• Evaluate & approve the technical proposal and purchase requests.
• Manage the availability of the required spare parts of the equipment’s in the plant.
• Providing a technical advice and support to the lower level of employees and insuring a high-quality standard in maintenance activities.
• Prepare maintenance activity procedures and follow up the implementation as per health and safety policies and procedures.
• Participate in the planning of the maintenance activities and the annual stoppages
• Develop new materials and technologies for maintenance activities and equipment’s.
• Monitor & review the refractory maintenance plan according to the historical data and the availability, MTBF and the productivity of the equipment.
• Ensuring operation and maintenance activity is done as per the manufacture recommendation.
• Support Engineering & Safety team in the safety & environmental incidents / accidents investigation.
• Make sure that the maintenance activity has been executed as per the maintenance plan in the system.
• Monitor the execution team activity to maintain a high level of quality job.
• Identify resources to develop the technical skills of the team as well as the maintenance services
• Realize technical and economic feasibility studies for equipment’s and projects.
• Periodically analyses the adjustment in the Maintenance Management System.
• Raise issues related to safety for Near miss, Unsafe conditions and conduct behavior dialogues during execution.
• Preparing department monthly report including the refractory area KPI, equipment’s performance & availability and HSE indicators.
• Carry out quality inspections on jobs, provide technical advice & analyzing data.
• Update the maintenance through innovations available in the market.
• Support maintenance team in preparing the strategy of equipment’s maintenance and reviewing the maintenance plan based on availability, inspection & historical data.
• Discuss and solve complex problems with manufacturing companies, sub-contractors & suppliers.
• Diagnose breakdown problems and prepare a technical Report for major breakdown.
KEY QUALIFICATION:
• 8 - 11 years of experience in the same field (Refractory in kiln / Traveling Grate).
• Bachelor's degree in mechanical, Maintenance Engineering. Preferable Metallurgical area.
• Master Degreed is desirable.
• Specific knowledge: English Speaking and Writing.